功能与简绍:/Purpose and introduction
西林瓶液状体洗烘包装设备加塞连动线由 QCL 一一系列直列V型mri波洗瓶机、 ASMR铁路桥式制热重复往复过滤除菌吹干箱、NFGF一一系列型西林瓶液状体包装设备加塞发动机组成,也可单人安全使用。应在2-25ml样式的西林瓶水针的出产。能进行喷洒充水、mri波粗洗、瓶侧壁水清洗、瓶表面连着四次重复往复水清洗、一回吹气、一回优质水清洗、连着四次吹气、瓶侧壁吹气、暖机、吹干过滤除菌去热原、蒸发、前充气式式、包装设备、后充气式式、加塞等二十几个道生产工序。NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.优点:/characteristic
◆洗瓶机主要包括机戒手夹瓶,使用好几种型号的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶选取热气喷针反复监视添加原则,的清洗成果好,可节约资源开发。并具有针架防晃动装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶全部整个热气内部管道、喷针全部独立的分不开,减少了交错感染,贴合GMP规定请求;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶螺丝杆前还可以加装储存块,有爱护螺丝杆,避免碎瓶效应;Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶分为产品进口的搜集带,联系拨瓶块输送管安瓿,使用固定准确;Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆烤箱分为暧风循坏煮沸,气温均匀的,节省;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆恒温干燥箱可设防就断掉电源保护区性能,运动应急;Mixer oven has suddenly loses power protection function, safe operation;◆烤箱可配巡环水冷散热器装备,不耗损率空间风速,下降空间的差压不稳定性的风险隐患,变凉结果好;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆烘干箱可配差压半自动动平衡性调结系统的,降低卧室和烘干箱的差压不动平衡性造的气温过高段倾斜,灌装生产线间洗烘间气温升等一一连串的大问题;Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆真空烘箱设在DOP检查接口协议(还包括压力,风力,埃尘微粒检查口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆恒温干燥箱冷却后段可带过滤除菌功能模块(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆恒温干燥箱网带可带高周波蔓延到CIP优酷云除污系统软件;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆烤箱内腔可开始全方法、多的视角高压变压器水清洗;In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;◆分电脑装机使用水平面微信同步带的运瓶摸式,具备有快流速,可是分瓶精确性,变更金桥铜业跨接线的截面积大小件简便;In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆瓶盖底所住的运输配送正等轴测图和运作工作台面全是定的相距,有益于百级层风流的在,避免 存在乱流影响药液;In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;◆灌装生产线机加塞部份,用于平行送塞,及其平行园盘吸塞,配备检查便于,送料便于,送塞飞速的功能;Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;◆灌装设备机可配工业陶瓷泵、不锈钢圆管泵、消化吸收泵;In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;◆灌装线机无瓶止灌,无瓶没有塞基本功能;In pieces filling machine no bottle filling, no bottle no gasser function;◆灌装设备线机可供选择配伺服电机灌装设备线的方式(台达、西门子、斯耐德)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线用到PLC总调整、交流变频调速器、触感屏调整工艺,运转平衡点可以信赖的;触感屏可显视各单机手游的运转动态展示,各调整点的水流量、空气压力、传热系数、热度等显视,各按钮开关方式和机械系统出现问题显视,机械系统出现问题自检验和机械系统出现问题介绍及来排除具体方法,使大部分生孩子环节提升自己化调整,联线兼备三机自动化控制平衡点器,保证质量生孩子均衡教育可以信赖的。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.随着用户的必须要 ,还可供配搭:According to the needs of customers, but also available for selection:◆欧姆龙、斯耐德、三凌、台达等项目调节机系统;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气负荷、油温及超音波波密度、污物粒子束、流速在线平台测试、短信报警、计录、打印机系统软件;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、灭菌操作隔绝器体系。◆ORABS、CRABS、灭菌操作隔绝器体系。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.高技术因素/technical parameters:
护肤品款式 product model | QCL60+ASMR620/35 | QCL60+ASMR620/43 | QCL60+ASMR620/43 | QCL80+ASMR620/48 | QCL120+ASMR800/55 | QCL120+ASMR1250/60 | QCL80*2+ASMR1250/60 | ||||||
支持规格为 Cutting dimension(ml) | 2-25(亚太西林瓶) | 2-25(国外西林瓶) | 2-25(全国西林瓶) | 2-25(国际上西林瓶) | 2-25(国.际西林瓶) | 2-25(国际级西林瓶) | 2-25(国际上西林瓶) | ||||||
分装头数 Fillingheads | 4 | 6 | 8 | 10 | 12 | 20 | 24 | ||||||
生孩子水平production capacity(pcs/h) | 120(7ml) | 180(7ml) | 200(7ml) | 300(7ml) | 400(7ml) | 500(7ml) | 650(7ml) | ||||||
洗瓶合格证率Washing bottle percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
洗瓶耐磨损率Washing bottle breakage(%) | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ||||||
杀菌的温度sterilizing temperature(°C) | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | ||||||
通风口量exhaust air rate (m3/h) | 3000 | 3000 | 4100 | 4100 | 7500 | 8,000-10,000 | 8,000-10,000 | ||||||
灌装设备误差Filling accuracy(%) | ≤ ±2.5 (机戒式驱动下载ཧ体积泵、陶瓷制品泵、不锈钢板泵) ≤ ± 0.5-1.0 (交流伺服电机推动容量泵) | ||||||||||||
加塞通过率率Gasser percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
氧气层流无尘室度Laminar air cleanliness(Class) | 100 | 100 | 100 | 100 | 100 | 100 | 100 | ||||||
进口真空抽速Vacuum pumping speed(m3/h) | 10 | 30 | 50 | 60 | 60 | 100 | 120 | ||||||
电感量capacitance | 66.6 | 75.6 | 75.6 | 106.6 | 106.6 | 212.6 | 232.6 | ||||||
外接电源power supply | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | ||||||
总体重total weight (kg) | 6300 | 6300 | 7900 | 7900 | 9400 | 10900 | 14600 | ||||||
样貌长宽高boundary dimension(LxWxH) (mm) | 8,550 × 2,540 × 2,330 | 8,550 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 10,280 × 3,230 × 2,360 | 12,730 × 2,600 × 2,620 | 11,790 × 5,700 × 2,620 |